27 February 2026

In today’s competitive food processing industry, consistency, hygiene, and efficiency are non-negotiable. Whether you are manufacturing ketchup, tomato puree, or concentrated tomato paste, the backbone of product quality lies in a well-engineered processing system.

At Goma we design and manufacture integrated tomato processing systems that ensure maximum yield, uniform texture, extended shelf life, and operational efficiency, all while meeting global food safety standards.

Why an Integrated Tomato Processing System Matters

Tomatoes are highly perishable and sensitive to processing conditions. Variations in temperature, cooking time, and concentration can directly affect:

• Colour retention
• Flavour profile
• Viscosity
• Nutrient preservation
• Shelf stability

A comprehensive system ensures controlled processing at every stage, from raw tomato handling to final packaging.

Complete Process Flow for Tomato Ketchup, Puree & Paste

A well-designed tomato processing line typically includes the following stages:

• Raw Material Handling & Washing

Fresh tomatoes are received, sorted, and thoroughly washed to remove dirt, pesticides, and foreign particles. Automated washing systems ensure hygienic pre-processing.

• Crushing & Pulping

Tomatoes are crushed and passed through pulping machines to separate seeds and skin. This ensures smooth consistency and optimal yield.

• Pre-Heating & Enzyme Inactivation

Controlled heating prevents enzymatic degradation and helps retain natural colour and flavour.

• Evaporation & Concentration

Using a Vacuum Pan, water is evaporated under reduced pressure. This allows concentration at lower temperatures, preserving nutrients and natural taste.

1. For ketchup: Controlled concentration with sugar, salt, and spices blending
2. For puree: Moderate concentration for smooth texture
3. For paste: High solid concentration (28–36% or higher)

• Homogenization

Ensures uniform texture and prevents phase separation, especially critical in ketchup manufacturing.

• Pasteurization / Sterilization

Thermal treatment eliminates microbial load and enhances shelf life while maintaining product integrity.

• Filling & Packaging

Hot filling or aseptic filling systems maintain sterility and prevent post-process contamination.

Key Equipment in a Tomato Processing Plant

A comprehensive system from Goma PTE typically includes:

• Tomato Washing & Sorting Line
• Crusher & Pulping Machine
• Preheater
• Evaporation System (Vacuum-Based)
• Blending & Mixing System
• Homogenizer
• Pasteurizer / Sterilizer
• Storage Tanks (SS Hygienic Design)
• Automatic Filling & Capping Machine
• CIP (Clean-in-Place) System

Each module is engineered for seamless integration, ensuring automation and minimal manual intervention.

Advantages of a Goma Tomato Processing System

High Yield Efficiency

Optimized pulping and concentration systems minimize wastage and maximize solids recovery.

Consistent Product Quality

PLC/SCADA-controlled parameters ensure repeatability across batches.

Energy-Efficient Operations

Vacuum evaporation reduces energy consumption compared to conventional boiling methods.

Hygienic & Food-Safe Design

Stainless steel construction with CIP systems ensures compliance with global food safety standards.

Flexible Production Capacity

From pilot-scale plants to large-scale industrial systems, capacities can be customized as per requirement.

Applications

• Tomato Ketchup
• Tomato Puree
• Tomato Paste
• Pizza & Pasta Sauces
• Ready-to-Cook Gravies
• Institutional & Export-Grade Bulk Processing

Why Choose Goma?

With decades of expertise in process technology equipment manufacturing, Goma offers:

• End-to-end turnkey solutions
• Custom-built plant layouts
• Automation integration
• After-sales service & technical support
• Scalable systems for growing businesses

Our systems are designed not just to process tomatoes, but to enhance productivity, reduce operational costs, and deliver consistent quality that strengthens your brand in the market.

Future-Ready Tomato Processing

As consumer demand grows for ready-to-eat sauces, clean-label condiments, and export-quality concentrates, investing in a comprehensive and automated tomato processing system is no longer optional, it’s strategic.

If you are planning to set up or upgrade your ketchup, puree, or paste manufacturing facility, Goma can help you design a system that aligns with your production goals and market demands.

Looking to build a high-performance tomato processing plant? Connect with Goma today.