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Mayonnaise processing Plant

Mayonnaise processing plant by Goma
Stable Emulsions, Perfect Texture
Produce smooth, shelf-stable mayonnaise with Goma’s advanced processing technology. Designed for precision emulsification and hygienic performance, our mayonnaise processing plant supports small-batch trials to full-scale commercial production with ease.
 
Creamy Consistency with Scalable Control
Mayonnaise is an oil-in-water emulsion that requires precise mixing, shear, and ingredient dosing to ensure a stable product. Goma’s turnkey plant ensures ideal texture, flavor uniformity, and microbiological safety—backed by CIP-compatible design and modular automation.
 

Formulate and produce a wide range of emulsified condiments:
• Regular Mayonnaise
• Light / Low-Fat Mayonnaise
• Vegan Mayonnaise
• Egg based mayonnaise
• Flavoured Mayonnaise (Garlic, Chili, Herb)
• Other Emulsified Sauces (Aioli, Tartar Sauce)

Equipment Image

Equipments

<b>Oil Phase & Aqueous Phase Mixers</b>

Oil Phase & Aqueous Phase Mixers

Functionality:
1) Pre-mixes oil and water-based ingredients separately
2) Independent temperature control for ingredient conditioning
3) Gentle agitation for uniform hydration
4) Optional inline connectivity to emulsifier

Benefits:
1) Provides a stable base for emulsification
2) Improves mixing efficiency
3) Ensures consistent preparation for downstream processes

Homogenizer

Functionality:
1) Breaks down oil droplets into micro-sized particles
2) Rotor-stator mechanism with adjustable speed
3) Creates smooth, stable emulsions
4) Compact design with hygienic construction

Benefits:
1) Delivers creamy, lump-free mayonnaise
2) Extends product shelf life
3) Enhances mouthfeel and texture consistency

 <b>Homogenizer</b>
<b>Powder Dosing & Hydration System</b>

Powder Dosing & Hydration System

Functionality:
1) Adds powdered stabilizers, starches, and egg powders uniformly
2) Vortex hydration ensures lump-free blending
3) Controlled dosing with monitoring sensors
4) Hygienic design for safe ingredient handling

Benefits:
1) Maintains recipe accuracy
2) Reduces manual handling errors
3) Improves product stability and viscosity

Flavour & Acid Dosing Units

Functionality:
1) Precisely adds vinegar, lemon juice, or acidulants
2) Maintains pH balance and recipe control
3) Flow-controlled pumps for accuracy
4) Inline switchover for quick flavor changeovers

Benefits:
1) Ensures consistent taste profiles
2) Provides flexibility for flavored variants
3) Maintains product safety and stability

<b>Flavour & Acid Dosing Units</b>
<b>Inline Pasteurization System</b>

Inline Pasteurization System

Functionality:
1) Precisely adds vinegar, lemon juice, or acidulants
2) Maintains pH balance and recipe control
3) Flow-controlled pumps for accuracy
4) Inline switchover for quick flavor changeovers

Benefits:
1) Ensures consistent taste profiles
2) Provides flexibility for flavored variants
3) Maintains product safety and stability

Filling & Packaging System

Functionality:
1) Provides controlled thermal treatment
2) Plate or tubular heat exchanger design
3) PID-controlled temperature regulation
4) Suitable for long shelf-life requirements

Benefits:
1) Eliminates microbial risks
2) Retains creamy texture and flavor integrity
3) Extends product distribution life

<b>Filling & Packaging System</b>
<b>CIP System (Clean-In-Place)</b>

CIP System (Clean-In-Place)

Functionality:
1) Automates filling into jars, tubes, or bulk packs
2) Accurate weight control with minimal wastage
3) Interchangeable nozzles for diverse formats
4) Supports sealing and labeling integration

Benefits:
1) Ensures hygienic packaging
2) Increases throughput efficiency
3) Provides flexibility for retail and bulk products

Applications

Mayonnaise (Regular, Vegan, Light)

Creamy, smooth, and customizable with oils, emulsifiers, and acids.

Salad Dressings

Oil-based dressings like ranch, thousand island, and vinaigrettes.

Garlic, Chili & Spiced Mayonnaise

Infused with herbs, spices, and exotic flavor profiles.

Tartar Sauce / Aioli

Seafood-based or Mediterranean emulsified condiments.

Chutney-style Emulsions & Creamy Dips

Hybrid blends tailored to local tastes or niche markets.

Creamy Dips

Smooth, flavorful blends perfect for snacks, appetizers, and meal enhancements.

Advantages

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High Shear Emulsification

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Vacuum-Based Mixing

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Batch or Continuous Processing

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