×

Mayonnaise processing Plant

Mayonnaise processing plant by Goma
Stable Emulsions, Perfect Texture
Produce smooth, shelf-stable mayonnaise with Goma’s advanced processing technology. Designed for precision emulsification and hygienic performance, our mayonnaise processing plant supports small-batch trials to full-scale commercial production with ease.
 
Creamy Consistency with Scalable Control
Mayonnaise is an oil-in-water emulsion that requires precise mixing, shear, and ingredient dosing to ensure a stable product. Goma’s turnkey plant ensures ideal texture, flavor uniformity, and microbiological safety—backed by CIP-compatible design and modular automation.
 

Formulate and produce a wide range of emulsified condiments:
• Regular Mayonnaise
• Light / Low-Fat Mayonnaise
• Vegan Mayonnaise
• Egg based mayonnaise
• Flavoured Mayonnaise (Garlic, Chili, Herb)
• Other Emulsified Sauces (Aioli, Tartar Sauce)

Equipment Image

Equipments

<b>Oil Phase & Aqueous Phase Mixers</b>

Oil Phase & Aqueous Phase Mixers

Separate stainless-steel tanks for the pre-mixing of oil and water-based ingredients. These mixers prepare the base before emulsification begins.

Features:

Independent temperature control

Gentle agitation for ingredient hydration

Optional inline connection to emulsifier

Homogenizer

The heart of mayonnaise production. It breaks down oil droplets into micro-sized particles and disperses them in water, forming a stable emulsion.

Features:

Rotor-stator mechanism with variable speed

Enables long shelf life and smooth mouthfeel

Compact footprint with hygienic build

 <b>Homogenizer</b>
<b>Powder Dosing & Hydration System</b>

Powder Dosing & Hydration System

This unit adds powdered ingredients like stabilizers, starches, and egg powders uniformly and without lumps.

Features:

Efficient vortex hydration

Controlled dosing with real-time monitoring

Hygienic powder feeding design

Flavour & Acid Dosing Units

Precise dosing of vinegar, lemon juice, or acidulants that define mayo’s taste and pH balance.

Features:

Flow-controlled liquid dosing pumps

Maintains recipe accuracy

Compatible with inline flavor switchover

<b>Flavour & Acid Dosing Units</b>
<b>Inline Pasteurization System</b>

Inline Pasteurization System

Provides thermal treatment to eliminate microbial risks without compromising the creamy texture.

Features:

Plate or tubular heat exchanger options

PID-controlled temperature cycles

Ideal for longer shelf-life requirements

Filling & Packaging System

From jars and tubes to bulk pouches, our packaging solutions ensure hygienic filling with high throughput and minimal wastage.

Features:

Automatic weight control

Interchangeable filling nozzles

Sealing and labeling integration available

<b>Filling & Packaging System</b>
<b>CIP System (Clean-In-Place)</b>

CIP System (Clean-In-Place)

A must-have for food safety. Automated cleaning cycles cover all tanks, pipes, and mixers without dismantling.

Features:

Multi-stage programmable cleaning

Reduces downtime and manual labor

Supports HACCP and GMP compliance

Applications

Mayonnaise (Regular, Vegan, Light)

Creamy, smooth, and customizable with oils, emulsifiers, and acids.

Salad Dressings

Oil-based dressings like ranch, thousand island, and vinaigrettes.

Garlic, Chili & Spiced Mayonnaise

Infused with herbs, spices, and exotic flavor profiles.

Tartar Sauce / Aioli

Seafood-based or Mediterranean emulsified condiments.

Chutney-style Emulsions & Creamy Dips

Hybrid blends tailored to local tastes or niche markets.

Creamy Dips

Smooth, flavorful blends perfect for snacks, appetizers, and meal enhancements.

Advantages

Advantage
High Shear Emulsification

Advantage
Vacuum-Based Mixing

Advantage
Batch or Continuous Processing

Advantage
Smart Automation

A Hub of Engineering Solutions