Auto Batching / Blending System

Precision Mixing for Consistent Product Quality

An Auto Batching / Blending System is designed to automate the process of measuring, dosing, and mixing ingredients in exact proportions. Widely used across industries like food & beverage, dairy, pharmaceuticals, and chemicals, this system ensures accuracy, repeatability, and hygiene in every batch.

By integrating programmable logic controllers (PLC), load cells, and recipe management software, the system eliminates human error, reduces wastage, and maintains consistency—especially in operations involving multiple ingredients and frequent formulation changes.

Key Features

· Automated dosing of powders, liquids, or both

· High-accuracy load cell-based weighing and flow measurement

· PLC/SCADA-based control with recipe management

· Real-time data logging and batch traceability

· Automated CIP (Clean-in-Place) compatible design

· Customizable for continuous or batch operations

Why Manufacturers Choose Automated Batching Systems?

For modern manufacturers, precision and consistency are non-negotiable. An automated batching and blending system not only deliver precise ingredient measurements every time, but also improves the entire production process by making it faster, more efficient, and less dependent on manual work. With digital controls and real-time monitoring, manufacturers also benefit from enhanced traceability and easier compliance with industry standards.

What makes this system truly valuable is its adaptability—whether you're producing a single product at scale or switching between multiple recipes. It enables consistent quality, supports continuous improvement, and provides a scalable foundation for future growth.

Industry Applications

· Dairy: Curd/Lassi, Flavoured milk, milkshakes, yogurt blends

· Beverage: Juices, iced teas, functional drinks, syrups

· Pharmaceuticals: Syrup bases, suspensions, liquid concentrates

· Food Processing: Ketchups, Sauces, soups, batters, spice mixes

Enhancing Process Control and Product Integrity

In modern manufacturing, precision in blending directly influences product quality and brand trust. Auto Batching / Blending Systems not only improve process control but also provide manufacturers with the flexibility to innovate quickly and scale efficiently—all while meeting stringent quality standards.